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Woodworking Pantorouter Plans Free.46: The Best Sources and Tips for Making Your Own Pantorouter Machine


Woodworking Pantorouter Plans Free.46: How to Build Your Own Pantorouter Machine




If you are a woodworking enthusiast who loves to create intricate shapes and joints with your router, you might have heard of a pantorouter. A pantorouter is a woodworking machine that can cut complex shapes and joints using a router and a template. It is like a pantograph that copies drawings in different scales, but for wood.




Woodworking Pantorouter Plans Free.46



A pantorouter can help you create furniture, cabinets, toys, and other projects with ease and precision. It can also save you time, money, and materials by reducing waste and errors. However, buying a commercial pantorouter can be quite expensive and bulky. That's why many woodworkers prefer to build their own pantorouter machines using free plans online.


In this article, we will show you how to find free pantorouter plans online, how to choose the right plan for your needs, how to build your own pantorouter machine using free plans, and how to use your pantorouter machine safely and effectively.


What is a Pantorouter and Why Do You Need One?




A pantorouter is a woodworking machine that can cut complex shapes and joints using a router and a template




A pantorouter consists of a router mounted on a carriage that moves along two parallel arms. The arms are connected to a template holder that holds a pattern of the shape or joint you want to cut. The template holder is also connected to a table that holds the workpiece. As you move the router along the template, the pantorouter mechanism transfers the motion to the workpiece and cuts the same shape or joint on the wood.


A pantorouter can help you create furniture, cabinets, toys, and other projects with ease and precision




With a pantorouter, you can cut various shapes and joints such as circles, ovals, curves, dovetails, mortises, tenons, box joints, finger joints, and more. You can also make multiple copies of the same shape or joint with consistency and accuracy. You can use a pantorouter to make drawers, doors, frames, legs, spindles, rails, stiles, and other parts for your woodworking projects.


A pantorouter can save you time, money, and materials by reducing waste and errors




Using a pantorouter can speed up your woodworking process and improve your productivity. You don't have to spend hours measuring, marking, cutting, and fitting each piece by hand. You just have to set up the template and the workpiece once and let the pantorouter do the rest. You also don't have to waste wood by making mistakes or corrections. You can get perfect results every time with minimal waste and effort.


How to Find Free Pantorouter Plans Online




There are many websites that offer free pantorouter plans for different models and sizes




If you want to build your own pantorouter machine using free plans online, you have plenty of options to choose from. There are many websites that offer free pantorouter plans for different models and sizes. Some of these websites are:



  • Woodgears.ca: This website is run by Matthias Wandel, a Canadian engineer and woodworker who invented the pantorouter. He offers free plans for his original pantorouter design as well as his improved version with tilting table. He also provides detailed videos, photos, diagrams, and instructions on how to build and use the pantorouter.



  • FineWoodworking.com: This website is a popular online resource for woodworkers of all levels. It offers free plans for a pantorouter designed by John Heisz, another Canadian woodworker who modified Matthias Wandel's design. He also provides videos, photos, diagrams, and instructions on how to build and use the pantorouter.



  • Instructables.com: This website is a platform for sharing DIY projects of all kinds. It offers free plans for a pantorouter designed by Steve Ramsey, an American woodworker who runs the YouTube channel Woodworking for Mere Mortals. He also provides videos, photos, diagrams, and instructions on how to build and use the pantorouter.



  • YouTube.com: This website is a video-sharing platform where you can find many tutorials and demonstrations on how to build and use a pantorouter. Some of the YouTube channels that offer free pantorouter plans are Woodworking for Mere Mortals, John Heisz - I Build It Home, Paoson Woodworking, Make Something with David Picciuto, The Wood Whisperer with Marc Spagnuolo, Jay Bates - Woodworking Videos, Izzy Swan - Think Woodworks, Steve Carmichael - The Carmichael Workshop, and more.



You can also search for pantorouter plans on Google or Pinterest using keywords like "pantorouter plans free", "pantorouter plans pdf", or "pantorouter plans download"




If you want to find more free pantorouter plans online, you can also use Google or Pinterest to search for them using keywords like "pantorouter plans free", "pantorouter plans pdf", or "pantorouter plans download". You will get many results from different sources that offer free pantorouter plans in various formats. You can browse through them and see which one catches your eye.


How to Choose the Right Pantorouter Plan for Your Needs




Before you download a pantorouter plan, you should consider some factors such as your skill level, your budget, your space, and your desired features




Before you download a pantorouter plan from any website, you should consider some factors such as your skill level, your budget, your space, factors will help you decide which pantorouter plan is best for you and your project. Here are some questions you should ask yourself before choosing a pantorouter plan:



  • How experienced are you in woodworking and using a router? Some pantorouter plans are more complex and challenging than others. You should choose a plan that matches your skill level and confidence. If you are a beginner, you might want to start with a simple and easy plan that does not require too many cuts, drills, or adjustments. If you are more advanced, you might want to try a more sophisticated and versatile plan that allows you to make different shapes and joints.



  • How much money are you willing to spend on building your pantorouter machine? Some pantorouter plans are more expensive and require more materials, tools, and hardware than others. You should choose a plan that fits your budget and resources. If you want to save money, you might want to look for a plan that uses common and cheap materials such as plywood, MDF, or 2x4s. If you have more money to spare, you might want to look for a plan that uses higher quality and durable materials such as hardwood, aluminum, or steel.



  • How much space do you have in your workshop or garage? Some pantorouter plans are more compact and portable than others. You should choose a plan that suits your space and mobility. If you have limited space or want to move your pantorouter machine around, you might want to look for a plan that has a small footprint and lightweight design. If you have plenty of space or want to keep your pantorouter machine in one place, you might want to look for a plan that has a large table and stable base.



  • What features do you want your pantorouter machine to have? Some pantorouter plans have more features and functions than others. You should choose a plan that meets your expectations and requirements. If you want to make simple shapes and joints, you might want to look for a plan that has a basic template holder and router carriage. If you want to make complex shapes and joints, you might want to look for a plan that has an adjustable template holder and router carriage that can tilt, rotate, or slide. You might also want to look for a plan that has additional accessories such as dust collection, clamps, stops, guides, or fences.



You should also check the reviews, ratings, comments, and feedback from other users who have tried the plan




Another way to choose the right pantorouter plan for your needs is to check the reviews, ratings, comments, and feedback from other users who have tried the plan. You can find these on the websites where the plans are offered or on other online platforms such as forums, blogs, social media, or video channels. By reading what other woodworkers have to say about the plan, you can get an idea of how easy or difficult it is to build and use the pantorouter machine, how well it performs and lasts, how accurate and versatile it is, and what problems or issues they encountered. You can also learn some tips and tricks on how to improve or modify the plan to suit your preferences and needs.


You should also compare different plans and see which one suits your preferences and expectations




Finally, you should compare different plans and see which one suits your preferences and expectations. You can do this by looking at the videos, photos, and instructions of each plan and seeing how they differ in terms of design, structure, function, and appearance. You can also try to visualize how each pantorouter machine would look and work in your workshop or garage. You can also weigh the pros and cons of each plan and see which one offers more benefits and advantages for you and your project. By comparing different plans, you can narrow down your options and make an informed decision on which pantorouter plan to download and build.


How to Build Your Own Pantorouter Machine Using Free Plans




Once you have chosen a pantorouter plan, you will need to gather the materials, tools, and hardware required for the project




Once you have chosen a pantorouter plan that suits your needs and preferences, you will need to gather the materials, tools, and hardware required for the project. The exact list of materials, tools, and hardware will depend on the plan you have chosen, but some of the common items you will need are:



  • A router: This is the main component of your pantorouter machine that will cut the wood according to the template. You should choose a router that has enough power, speed, and depth for your project. You should also choose a router that has a compatible base and collet size for your pantorouter plan. You might also want to choose a router that has variable speed control, soft start feature, dust extraction port, and LED light for better performance and convenience.



  • A router bit: This is the cutting tool that attaches to your router and shapes the wood according to the template. You should choose a router bit that matches the material and shape you want to cut. You should also choose a router bit that has a high quality and durability for your project. You might also want to choose a router bit that has a bearing guide, spiral cut, or upcut design for better accuracy and efficiency.



  • A template: This is the pattern of the shape or joint you want to cut on your workpiece. You can make your own template using wood, plastic, metal, or cardboard. You can also buy ready-made templates online or from woodworking stores. You should choose a template that has a clear and accurate outline of the shape or joint you want to cut. You should also choose a template that has a suitable size and thickness for your pantorouter plan.



  • A workpiece: This is the piece of wood you want to cut using your pantorouter machine. You can use any type of wood you like for your project such as pine, oak, maple, walnut, cherry, or plywood. You should choose a workpiece that has a good quality and condition for your project. You should also choose a workpiece that has a suitable size and shape for your pantorouter plan.



  • Wood: This is the material you will use to build the frame and parts of your pantorouter machine. You can use any type of wood you like for your project such as plywood, MDF, 2x4s, or aluminum. You should choose wood that has enough strength, stability, and durability for your project. You should also choose wood that has a suitable size and shape for your pantorouter plan.



  • Tools: These are the instruments you will use to cut, drill, assemble, glue, clamp, sand, paint, and test your pantorouter machine. Some of the tools you will need are a saw, a drill, a screwdriver, a hammer, a wrench, a level, a tape measure, a pencil, a square, a compass, a sander, a brush, and a multimeter. You should choose tools that are sharp, accurate, and comfortable to use for your project. You should also choose tools that are compatible with your pantorouter plan.



  • Hardware: These are the items you will use to join, secure, and adjust the parts of your pantorouter machine. Some of the hardware you will need are screws, nuts, bolts, washers, hinges, knobs, handles, springs, bearings, bushings, rods, tubes, and wires. You should choose hardware that has enough strength, durability, and corrosion resistance for your project. You should also choose hardware that has a suitable size and type for your pantorouter plan.



You will also need to print out the plan and follow the instructions carefully step by step




After you have gathered all the materials, tools, and hardware you need for your project, you will also need to print out the plan and follow the instructions carefully step by step. The plan will provide you with detailed information on how to build and use your pantorouter machine such as:



  • The dimensions and specifications of each part of your pantorouter machine



  • The materials and tools required for each part of your pantorouter machine



  • The cutting and drilling patterns for each part of your pantorouter machine



  • The assembly and alignment instructions for each part of your pantorouter machine



  • The adjustment and calibration instructions for each part of your pantorouter machine



  • The safety and maintenance tips for each part of your pantorouter machine



You should print out the plan in a clear and readable format and keep it handy while you work on your project. You should also follow the instructions exactly as they are written and do not skip or modify any steps unless you are sure what you are doing. You should also check your work frequently and make sure everything is correct and aligned before moving on to the next step.


You will need to cut, drill, glue, clamp, sand, paint, and test your pantorouter machine before using it




Once you have followed the instructions and completed each part of your pantorouter machine, you will need to cut, drill, assemble, glue, clamp, sand, paint, and test your pantorouter machine before using it. These steps will ensure that your pantorouter machine is sturdy, smooth, attractive, and functional. Here are some tips on how to do these steps:



  • Cut: You will need to cut the wood and other materials according to the dimensions and specifications given in the plan. You should use a saw that can make straight and accurate cuts. You should also mark and measure the wood and other materials before cutting them. You should also cut the wood and other materials slightly larger than the required size and trim them later for a better fit.



  • Drill: You will need to drill holes in the wood and other materials according to the patterns and locations given in the plan. You should use a drill that can make clean and precise holes. You should also mark and measure the wood and other materials before drilling them. You should also drill pilot holes before drilling larger holes to prevent splitting or cracking.



  • Assemble: You will need to join and secure the parts of your pantorouter machine according to the instructions given in the plan. You should use screws, nuts, bolts, washers, hinges, knobs, handles, springs, bearings, bushings, rods, tubes, and wires that match the size and type of the parts. You should also use a screwdriver, a wrench, a hammer, a level, a tape measure, a pencil, a square, a compass, and a multimeter to tighten and align the parts. You should also check that all the parts are properly connected and moving freely.



  • Glue: You will need to glue some parts of your pantorouter machine according to the instructions given in the plan. You should use wood glue or epoxy glue that can bond strongly and permanently. You should also apply enough glue to cover the entire surface of the parts. You should also clamp or weigh down the parts until the glue dries completely.



  • Clamp: You will need to clamp some parts of your pantorouter machine according to the instructions given in the plan. You should use clamps that can hold firmly and evenly. You should also use clamps that have protective pads or covers to prevent damaging or marking the parts. You should also adjust the clamps as needed to maintain pressure and alignment.



  • Sand: You will need to sand some parts of your pantorouter machine according to the instructions given in the plan. You should use sandpaper or a sander that can smooth and polish You should also use sandpaper or a sander that has a suitable grit size for the parts. You should also sand the parts in the direction of the grain to avoid scratches or swirls.



  • Paint: You will need to paint some parts of your pantorouter machine according to the instructions given in the plan. You should use paint that can protect and beautify the parts. You should also use paint that has a suitable color and finish for the parts. You should also use a brush or a spray that can apply the paint evenly and smoothly. You should also apply multiple coats of paint and let them dry completely between each coat.



  • Test: You will need to test your pantorouter machine before using it according to the instructions given in the plan. You should plug in your router and turn it on and off to check if it works properly. You should also adjust the router speed, depth, and bit according to the material and shape you want to cut. You should also secure the template and the workpiece on the table and guide the router along the template with steady pressure and smooth motion. You should also check if the pantorouter machine cuts the same shape or joint on the workpiece as on the template. You should also check if the pantorouter machine operates safely and effectively.



How to Use Your Pantorouter Machine Safely and Effectively




After you have built your pantorouter machine, you will need to learn how to use it properly and safely




After you have built your pantorouter machine using free plans online, you will need to learn how to use it properly and safely. Using a pantorouter machine can be fun and rewarding, but it can also be dangerous and harmful if you are not careful and cautious. Here are some tips on how to use your pantorouter machine safely and effectively:



  • Read and follow the instructions and warnings given in the plan and on your router and pantorouter machine. Do not use your pantorouter machine for anything other than its intended purpose.



  • Wear protective gear such as goggles, gloves, ear plugs, and dust mask when operating your pantorouter machine. Do not wear loose clothing, jewelry, or long hair that can get caught in your pantorouter machine.



  • Keep your hands, fingers, and body away from the router bit, template holder, arms, carriage, table, and workpiece when operating your pantorouter machine. Do not touch or adjust any part of your pantorouter machine while it is running.



Use a sharp, clean, and appropriate router bit for you


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